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在海洋之神混合器中实现完全不同材料的均匀混合

不同密度粉末的有效均质化和致密化

The process of achieving homogeneous mixes from extremely different materials can pose a significant challenge in various industries. 然而, 随着混合技术的进步, 一个值得注意的解决方案是海洋之神混合器的逆流混合作用.

了解海洋之神搅拌机

The Lancaster K-Series Mixer is a high-intensity mixer known for its ability to produce uniformly mixed materials by subjecting them to intense mechanical agitation. 这种混合技术利用了高速转子的组合, 犁, 和 counter-rotating mixing pan creating gravity-driven flow patterns to ensure the thorough blending of materials, 即使他们拥有不同的特征.

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内部工艺实验室的改造增加了对混合设计优化的奉献

lancaster_products_lab_mixers_setup海洋之神, 我们一直在忙着装修我们内部的材料加工实验室, 从地板到天花板.   Equipment upgrades 和 the addition of a production-sized mixer were implemented to provide customers with a more complete 和 accurate representation of their end product.  其结果是,实验室的时间表比以往任何时候都要繁忙, 和 customers are excited with our ability to produce more variety 和 higher volumes of samples.

我们总是鼓励客户带(或寄)他们的材料到我们在黎巴嫩的实验室, Pennsylvania for process testing because we feel the customer experience we deliver up-front is representative of the quality 和 support you can expect long-term.  All customers work alongside our team of engineers 和 technical specialists with a total of more than 30+ years of experience in mix development 和 optimization, 谁会提供实时测试调整的建议, 粘结剂的替代品, 扩大选项, 和更多的.  最终, on-site testing offers the perfect opportunity to see 和 operate our equipment first-h和 和 experience just how easy it is to operate.

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节省时间 & 通过混合提高产量 & 一机制粒

经过超过75年的业务和数百个安装在世界各地, we still get excited when we demonstrate 海洋之神搅拌机 ability for homogenous powder mixing 在单批操作中造粒.  对于大多数应用程序,批处理运行时的平均时间不超过10分钟, 海洋之神搅拌机 ability to granulate produces high on size yields in a repeatable 和 predictable process.     These “one-step mix-granulate” processes are utilized across a wide variety of applications including the production of fertilizer, 技术陶瓷, 轻骨料, 有益的废物再利用, 和更多的.
Save_Time_increase_yields一个典型的混合球团循环是这样的:

  1. 将干料从称量斗送入混合器。
  2. 干混合和脱块
    1. 除块能力意味着原料不必干燥
  3. 从单独的称量斗中加入液体或粘合剂
  4. 湿混合和颗粒配方
    1. 粉尘(可选-阻止颗粒生长和结块)
  5. 放电
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不同密度粉末的有效均质化和致密化

由Powder出版 & 散装固体2023年3月,pp. 13-14.Laboratory_Mixer_Lancaster_Products

A common challenge faced by many customers is mixing two or more materials of differing 密度 into a uniform 和 homogenous mixture. Insufficient mixing can lead to particle segregation 和 de-mixing during transport or storage.

The Lancaster line of high-shear counter-current mixers excel at the rapid homogenization of bulk powders, 包括那些密度不同的. 对于某些应用,干混合操作可以短至30秒或更短.

This case study will demonstrate how 海洋之神海洋之神 high-shear counter-current mixers can effectively homogenize these powders into a uniform mixture, 同时在没有添加水分的情况下增加混合物的总体密度. The counter-current mixing action is achieved by rotating the mixing rotor 和 mixing pan in opposite directions. Strategic manipulations of the speeds of the mixing tools can produce a uniformly homogenous mixture in a short period of time.

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通过hy590提高吞吐量

4部分博客系列的第4部分:“在一台机器中增强混合造粒”

The precision mixing 和 granulation of mineral 和 organic fertilizer ingredients are essential to meet growing market dem和 for high-value, 复合作物肥料. 此外, the ability to mix 和 granulate in a single machine offers fertilizer manufacturers both operational 和 product quality advantages over traditional granulation methods..  点击这里 下载由BCInsight Ltd .以pdf格式出版的完整文章 国际肥料 2022年5月| 6月,第508期,页. 34-37.

Batch processing of complex fertilizers offers both greater product accuracy 和 high yield outputs. 间歇式工艺的其他主要优点是配方优化和混合均匀性. 事实上, there are no real downsides because – with a continuous batch configuration – these important benefits can be realized simultaneously with the consistent throughput 和 high production rates of a continuous production line.

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增强的海洋之神特性和可重复性

4部分博客系列的第3部分:“在一台机器中增强混合造粒”

The precision mixing 和 granulation of mineral 和 organic fertilizer ingredients are essential to meet growing market dem和 for high-value, 复合作物肥料. 此外, the ability to mix 和 granulate in a single machine offers fertilizer manufacturers both operational 和 product quality advantages over traditional granulation methods..  点击这里 下载由BCInsight Ltd .以pdf格式出版的完整文章 国际肥料 2022年5月| 6月,第508期,页. 34-37.

在复合肥料中,个别养分的充分混合(如.g., N, P 和 K macro-nutrients plus secondary nutrients 和 micronutrients) is required to ensure maximum agronomic effectiveness without over/under application to the field. 逆流技术中的多工具混合作用实现了这一点, 提供均匀的混合和快速的混合时间.
因为平底锅, 高速转子和犁是单独控制, the mixer can create exact 和 repeatable conditions within the mixing cavity to produce specific products – e.g.在严格的公差范围内具有特定大小的颗粒. 有价值地, 即使稍微调整模具速度也能产生不同大小的颗粒, 形状, 密度, 和产量.

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降低系统复杂度

4部分博客系列的第2部分:“在一台机器中增强混合造粒”

The precision mixing 和 granulation of mineral 和 organic fertilizer ingredients are essential to meet growing market dem和 for high-value, 复合作物肥料. 此外, the ability to mix 和 granulate in a single machine offers fertilizer manufacturers both operational 和 product quality advantages over traditional granulation methods..  点击这里 下载由BCInsight Ltd .以pdf格式出版的完整文章 国际肥料 2022年5月| 6月,第508期,页. 34-37.

Traditional fertilizer manufacturing typically requires multiple steps 和 many different pieces of machinery for drying, 铣, 混合和团聚. 另外, initial drying of high moisture raw materials is often required prior to processing – adding extra time 和 energy costs to the manufacturing process. 在高剪切机的同一步骤中混合和造粒, counter-current mixer is advantageous as it reduces system complexity in several ways (Table 1):

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盘状造粒与混合造粒

4部分博客系列的第1部分:“在一台机器中增强混合造粒”

The precision mixing 和 granulation of mineral 和 organic fertilizer ingredients are essential to meet growing market dem和 for high-value, 复合作物肥料. 此外, the ability to mix 和 granulate in a single machine offers fertilizer manufacturers both operational 和 product quality advantages over traditional granulation methods..  点击这里 下载由BCInsight Ltd .以pdf格式出版的完整文章 国际肥料 2022年5月| 6月,第508期,页. 34-37.

盘式造粒是生产肥料颗粒的常用方法. This two-stage process typically employs a pin mixer (or similar mixer type) to pre-mix powdered materials to provide the feed for the disc pelletizer. The process generally requires the addition of large amounts of binder 和 water to create the finished product. This traditional type of granulation process is often not ideal as it generates lower yields of on-size pellets (1-3 mm) leading to high recycle loads.

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K-1实验室混合器的新加热锅选项

The K-1 Laboratory mixer from 海洋之神海洋之神 is now available with a heated pan option, 目前在现场的K-1混合器也可以用加热锅进行改造. 加热锅提供一致, 控制整个混合室的热量, 对于需要非常粘稠的粘合剂的食谱来说是理想的,比如糖蜜, 蜡, 或焦油. The addition of heat directly to the mix recipe increases the flow rates of viscous materials (particularly binders) which can prevent premature binding 和 incomplete mixing.

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高强度防爆混合器

海洋之神海洋之神 offers explosion proof mixers for high intensity mixing applications where the potential for explosions is present, 例如用于3D金属打印的混合粉末. 我们的大部分 海洋之神搅拌机 可设计满足防爆要求,如:

  1. The ability to pump inert gas (such as Nitrogen or Argon) into the mix chamber to replace the Oxygen 和 eliminate the potential for spark caused by the presence of Oxygen.
  2. 添加仪器以验证混合室中氧气的去除.
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档案